Furniture Making FAB
Furniture Making for Absolute Beginners
In this tutorial we will make a simple side table like the one pictured, in Sapele.
Sapele is an African tropical hard wood, similar in apperance to Mahogany.
This course will introduce you to using the following tools
Planer / Thicknesser
Plunge Saw
Domino Joiner
Festool OF1010 Router
Belt Sander
Random Orbital Sander
The course materials cost £60, which includes all of the Sapele boards needed to make the table, which will be yours to keep at the end of the course. Everything you need to complete the project will be included (either in the materials package or as "free issue" supplies in Makespace) and no prior experience will be assumed, although for safety reasons you will need to complete the online training for all of the red equipment which you will need to use, you DO NOT need to schedule a practical assessment for these tools, this will be done as part of the session in which each tool is introduced.
Once you have been registered on the course you will need to provide payment by bank transfer at least 1 day before the first session.
The course will consist of a number of weekly sessions. At each session the next step of the project will be discussed and demonstrated. Each participant will then have the opportunity to complete the next step of the process on at least one part of their project. During the course of the following week each participant will need to make their own time to come into the space and complete that stage of the project.
The materials for the project will be provided as a set of boards cut to rough length.
Each participant will then complete the entire build of their own table, with step by step description and demonstration of the techniques needed.
Session 1
Introduction
Distribution of materials
Overview of the whole project
Discussion of milling
Demonstration of surface planing, edge jointing and thicknessing
Each participant to plane and thickness at least 1 board
Participant Followup During Following Week
Ideally this should be done in several sessions over the period of the following week for reasons which will be discussed and explained during the session.
Plane to thickness
2 x 20mm boards for the top
1 x 20mm board for skirts
1 x 45mm board for legs
Session 2
Discussion of use of the Plunge Saw and MFT top
Demonstration of cutting
skirt pieces
legs
leg tapers
Each participant to cut skirts and at least 1 leg including tapers.
Participant Followup During Following Week
Complete cutting of 4 legs and tapers
Session 3
Discussion of loose tenon joinery
Demonstration of Domino Joiner for
Edge to edge joints (to join the top boards)
End to face joints (for skirt to leg joints)
Each participant to cut mortices for
1 x top board
1 x leg
1 x skirt
Discussion and demonstration of technique for panel glue up's
Participant Followup During Following Week
Complete cutting of mortices for
4 legs
4 skirt pieces
2 top boards
Glue panel for the top
Session 4
Discussion of routing, especially for round overs and chamfers
Demonstration of routing a round over
Each participant to round over at least 1 skirt piece and 1 leg
If time allows a brief introduction to sanding, with particular focus on the table top.
Participant Followup During Following Week
Complete routing of round overs on
1 x top
4 x skirt pieces
4 x legs
Optionally to begin the sanding of the table top
Session 5
Discussion of sanding and finishing
Demonstration of sanding the top with the belt and random orbital sanders
Demonstration of saning legs and skirt pieces with the bench sander
Each participant to perform at least initial sanding on
1 x top
1 x skirt piece
1 x leg
Discussion of the process to glue and clamp the leg assembly
Participant Followup During Following Week
Complete the sanding of all components and glue up of the leg assembly
Session 6
Discussion of finishing and polishing
Demonstration of top fixings
Each participant to attach their top to their leg assembly
Participant Followup During Following Week
Complete the finishing and drying of their table.
Session 7
Show and Tell / Social
Bring your finished table, each participant will be offered the (optional!) chance to present their piece and talk about what they learned / what they would do differently.
Bring your friends, this event will be open to all Makespace members.
Possibly combined with a regualar MS social evening.
Engineering Drawing
What Next?
Once you can build a basic table there are lots of ways in which you can elaborate the design to make it more interesting.
After finishing the table top, you could use the Laser Cutters to etch a design into the surface of the table.
Alternatively you can jin different types of wood to make a design. The table pictured was made to this design from Walnut, Ash and Cherry.